Vacuumlevel 1x10 -3 Pa Vacuum Soldering Equipment Vacuum Brazing Machine Providing Operation and Consistent Process Results

Product Description:

The Vacuum Brazing Machine is an advanced industrial solution designed specifically for high-precision brazing applications under vacuum conditions. Utilizing state-of-the-art induction heating technology, this Vacuum Brazing Device ensures rapid, uniform, and efficient heating, making it ideal for joining complex components with exceptional quality and consistency. Its design incorporates water cooling methods to maintain optimal operating temperatures, thereby enhancing the machine's reliability and longevity during continuous production cycles.

One of the standout features of this Vacuum Brazing Machine is its robust 20KW rated power, which provides sufficient energy for a wide range of brazing tasks. The powerful induction heating system heats components quickly and evenly, minimizing thermal distortion and ensuring superior joint strength. This capability is particularly crucial when working with sensitive materials or intricate assemblies, such as PCD/PCBN tools, where precision and control are paramount.

In the realm of cutting tool manufacturing, the Diamond Vacuum Brazing Device functionality of this machine proves invaluable. It is expertly engineered to handle the unique requirements of brazing diamond and cubic boron nitride (PCD/PCBN) cutting tools, which demand highly controlled vacuum environments and precise thermal management to preserve material properties and achieve durable bonds. The Vacuum Brazing Machine’s water cooling system helps maintain stable temperatures, preventing overheating and ensuring that the brazing process does not compromise the integrity of these advanced materials.

Built with durability and ease of use in mind, this Vacuum Brazing Device comes with a comprehensive 1-year guarantee, reflecting its high-quality construction and the manufacturer's confidence in its performance. The machine’s user-friendly interface and automation capabilities streamline the brazing process, reducing operator error and increasing throughput. This makes it an excellent investment for manufacturers seeking to enhance productivity while maintaining the highest standards of brazing quality.

Furthermore, the Vacuum Brazing Machine’s vacuum environment significantly reduces oxidation and contamination during the brazing process. By creating a controlled atmosphere, it ensures cleaner joints and stronger bonds, which are essential for high-performance applications. This advantage is especially beneficial when brazing PCD/PCBN tools, where surface integrity directly impacts tool life and performance in demanding machining operations.

In summary, the Vacuum Brazing Machine offers a comprehensive solution for industries requiring precise and reliable brazing under vacuum conditions. Its induction heating method combined with effective water cooling ensures optimal thermal control, while its 20KW power rating supports diverse brazing applications. Whether used as a Diamond Vacuum Brazing Device or for PCD/PCBN tools, this machine delivers exceptional results with a 1-year guarantee that underlines its quality and durability. For manufacturers focused on excellence, this Vacuum Brazing Device represents a critical asset in the production of high-quality, reliable brazed components.

Technical Parameters:

Applications:

The CTSTC Vacuum Brazing Machine, model ZT-ZKHJ180, is a state-of-the-art Vacuum Brazing System for Ultra Hard Materials, designed to meet the rigorous demands of the aeronautical and CNC tool manufacturing industries. Originating from China and certified with CE standards, this advanced equipment ensures precision and reliability in brazing processes involving ultra-hard materials such as diamond and PCD (Polycrystalline Diamond) tools.

This Diamond Vacuum Brazing Device is particularly suitable for applications requiring high vacuum levels, achieving up to 10^-3 Mbar, which is essential for preventing oxidation and ensuring strong, clean joints during the brazing process. Equipped with 18 high-efficiency halogen tubes as the heating source, the ZT-ZKHJ180 delivers uniform and consistent heating, crucial for bonding ultra-hard materials without compromising their integrity.

The Vacuum Brazing Machine is extensively used in aeronautical component manufacturing, where precision and durability are critical. It is also ideal for CNC tool production, especially PCD tools, where the brazing quality directly affects tool performance and lifespan. The machine’s water cooling system ensures optimal temperature control, preventing overheating and maintaining operational stability throughout the brazing cycle.

CTSTC offers this vacuum brazing solution with a minimum order quantity of just one unit, making it accessible for both large-scale industrial production and specialized workshops. The product is securely packaged in a plywood box to ensure safe delivery within 45-60 days after order confirmation. Flexible payment terms including TT, LC, and Western Union are accepted, catering to international customers.

With a one-year guarantee, customers can trust the reliability and durability of the ZT-ZKHJ180 Vacuum Brazing Machine. Whether for manufacturing ultra-hard aeronautical components or precision CNC tools, this vacuum brazing system stands out as a high-performance, cost-effective solution in the market.

Customization:

CTSTC offers the ZT-ZKHJ180 Vacuum Brazing Machine, a high-performance Automatic Vacuum Machine for PCD/PCBN applications. Designed and manufactured in CHINA, this model is CE certified, ensuring top quality and safety standards. The machine features 18pcs Halogen Tubes as its heating source, utilizing advanced Induction Heating methods to achieve efficient and uniform heating.

With a vacuum level of 1x10 ^-3 Pa and a rated power of 20KW, the ZT-ZKHJ180 serves as a reliable High Temperature Vacuum Welder ideal for Aeronautical PCD Tool and CNC for Tools industries. It is packaged securely in a plywood box to guarantee safe delivery and has a delivery time of 45-60 days.

CTSTC accommodates flexible payment terms including TT, LC, and Western Union, and accepts a minimum order quantity of 1 unit. The price is negotiable to meet customer requirements. This Vacuum Brazing Machine is designed to provide precise and efficient brazing performance, making it an excellent choice for high-demand industrial applications.

Support and Services:

Our Vacuum Brazing Machine is designed to deliver exceptional performance and reliability for your brazing needs. To ensure optimal operation and longevity of your equipment, please follow the recommended maintenance and operational guidelines provided in the user manual.

For technical support, our team of experts is available to assist you with installation, troubleshooting, and maintenance procedures. We provide comprehensive services including machine calibration, software updates, and on-site support to help maximize your production efficiency.

Regular preventive maintenance is crucial to maintain the vacuum integrity and heating uniformity of your brazing machine. We offer tailored maintenance contracts to suit your production schedule and requirements, ensuring minimal downtime and consistent product quality.

In addition to technical support, we provide training sessions for operators and maintenance personnel to ensure safe and efficient machine operation. Our training covers machine setup, process optimization, safety protocols, and emergency procedures.

Spare parts and consumables specifically designed for the Vacuum Brazing Machine are readily available to keep your equipment running smoothly. We recommend using only genuine parts to maintain the machine’s performance and warranty coverage.

Please refer to the product documentation for detailed instructions on installation, operation, and maintenance. Our knowledgeable support staff is committed to providing prompt and effective assistance to help you achieve the best results with your Vacuum Brazing Machine.