Automated 600kg Vacuum Welding Machine 18 Halogen Tubes Quartz Glass Chamber 380V 3Phases 5Wires

Product Description:

The Vacuum Brazing Machine is a state-of-the-art device designed with precision and efficiency in mind, making it a leading choice for professionals in the tooling industry. This machine is specially engineered to handle the delicate process of brazing PCD (Polycrystalline Diamond) and PCBN (Polycrystalline Cubic Boron Nitride) inserts, which are widely used in metal machining operations due to their extreme hardness and resistance to wear. With its advanced features and robust construction, the Vacuum Brazing Machine ensures a perfect brazing joint every time, resulting in enhanced tool life and performance.

One of the standout features of this Vacuum Brazing Machine is its chilling system, which employs water cooling to maintain an optimal temperature throughout the brazing process. This is particularly important for preventing overheating, which can lead to compromised joint quality or damage to the delicate PCD/PCBN inserts. The water cooling system contributes to a consistent and reliable brazing cycle, ensuring that each insert is joined with precision and care.

At the heart of the Vacuum Brazing Machine is its high-performance vacuum system, capable of achieving a maximum vacuum rate of 10^-2 Pa. This impressive vacuum capability is essential for creating an ultra-clean and controlled environment, free from oxidation and contaminants that could otherwise affect the brazing quality. Such a high vacuum level ensures that the brazing alloys melt and flow smoothly between the substrates, creating a strong and seamless bond that stands up to the rigors of industrial use.

Despite its sophisticated technology, the Vacuum Brazing Machine remains user-friendly and accessible. It is designed as an Automatic Vacuum Machine for PCD/PCBN, which streamlines the brazing process and reduces the need for manual intervention. This automation not only enhances productivity but also ensures consistent results across multiple brazing cycles. The machine's programmable controls allow for precise adjustment of parameters, catering to various insert sizes and compositions for optimal results.

Another notable attribute of this Vacuum Brazing Machine is its Quartz Glass Tube chamber. This transparent chamber allows operators to monitor the brazing process visually, ensuring that everything is proceeding as expected. The Quartz Glass Tube is highly resistant to thermal shock and provides excellent insulation, contributing to the vacuum integrity and overall efficiency of the machine.

Durability and stability are key components of any industrial equipment, and this Vacuum Brazing Machine does not disappoint. Weighing in at 600kg, the machine boasts a solid construction that provides a stable base for the precision brazing operations. The weight and build quality of the machine ensure minimal vibration and maximum reliability during the brazing process, which is crucial for achieving high-quality joins.

For professionals looking for an efficient and reliable solution for brazing PCD/PCBN inserts, the Vacuum Brazing Machine is an excellent investment. Its water cooling system, high vacuum capability, automatic operation, Quartz Glass Tube chamber, and robust construction all contribute to a product that excels in performance and quality. Whether you refer to it as a Vacuum Brazing Machine, a Tungsten Carbide Vacuum Brazing Machine, or an Automatic Vacuum Machine for PCD/PCBN, this machine is designed to meet the demands of modern tooling applications and deliver unparalleled results.

Features:

• Product Name: Vacuum Brazing Machine
• Heating Source: 18pcs Halogen Tubes
• Chamber Size: 180*500mm
• Machine Type: Vacuum Welding/Brazing Machine
• Guarantee: 1 Year
• Application: PCD/PCBN Inserts Brazing
• PCD/PCBN Tools Vacuum Brazing Machine
• Vacuum Welding Machine
• Vacuum Brazing System for Ultra-hard Materials

Technical Parameters:

Applications:

The CTSTC Model ZT-ZHKJ180 Vacuum Brazing Machine, originating from CHINA with a CE certification, represents a state-of-the-art solution for a variety of industrial applications. Designed for high precision and efficiency, this machine is ideal for occasions where ultra-hard materials such as tungsten carbide need to be joined with impeccable strength and integrity. The sophisticated Vacuum Brazing System for Ultra-hard Materials is particularly suited for environments demanding the highest quality of welding, such as aerospace, automotive, and medical device manufacturing.

Given its automatic operation mode and robust construction, the CTSTC ZT-ZHKJ180 is perfect for continuous production scenarios. Its dimensions of L1600×W950×H900mm allow for integration into existing production lines without excessive spatial demands. Additionally, the quartz glass tube chamber provides a clean and controlled environment for vacuum brazing processes, ensuring superior joint quality and consistency.

The device's adaptability is reflected in its power supply requirements, which are 380V-3Phases-5Wires/20KW, making it suitable for a broad range of industrial settings. The Tungsten Carbide Vacuum Brazing Machine is particularly sought after in the tooling industry, where precision tools require the durability that vacuum brazing can provide. Moreover, industries that specialize in the production of cutting, drilling, or mining equipment find this machine indispensable due to its ability to handle the brazing of complex and heavy-duty components.

With a minimum order quantity of just one unit and negotiable pricing, the CTSTC ZT-ZHKJ180 is accessible to both small specialized workshops and large-scale industrial operations. The machine is delivered within 45-60 days, securely packaged in a plywood box to ensure it arrives in pristine condition. The terms of payment are versatile, offering options including TT, LC, and Western Union to accommodate different buyer preferences.

Understanding the investment in such machinery, CTSTC offers a one-year guarantee on the ZT-ZHKJ180, assuring customers of reliable after-sales support and service. This Vacuum Welding Machine is not only a testament to CTSTC's commitment to quality but also to its dedication to providing adaptable and reliable solutions for the most demanding brazing applications.

Customization:

Brand Name: CTSTC

Model Number: ZT-ZHKJ180

Place of Origin: CHINA

Certification: CE

Minimum Order Quantity: 1

Price: Negotiable

Packaging Details: plywood box

Delivery Time: 45-60 days

Payment Terms: TT/LC/Western Union

Heating Source: 18pcs Halogen Tubes

Max Vacuum Rate: 10^-2 Pa

Chamber Size: 180*500mm

Chamber: Quartz Glass Tube

Machine Type: Vacuum Welding/Brazing Machine

Explore the capabilities of our CTSTC brand's high-precision Automatic Vacuum Machine for PCD/PCBN , model ZT-ZHKJ180. Engineered in CHINA and boasting CE certification, this Vacuum Welding Machine is designed for the most demanding tasks. With a minimum order quantity of just one and negotiable pricing, our machine is enclosed in a sturdy plywood box for safe delivery within 45-60 days. The payment process is streamlined with multiple options, including TT, LC, or Western Union.

The ZT-ZHKJ180 features 18 high-powered Halogen Tubes as its heating source, capable of achieving a maximum vacuum rate of 10^-2 Pa. Its chamber dimensions are 180*500mm, providing ample space for a range of applications, all within a durable Quartz Glass Tube chamber. This machine is not just a standard welding apparatus; it's a versatile Vacuum Brazing Device suitable for Vacuum Welding/Brazing applications, ensuring high-quality results every time.

Support and Services:

Our Vacuum Brazing Machine is designed for high-quality brazing with state-of-the-art vacuum technology. The machine ensures clean, flux-free joints with high integrity and strength. We are committed to providing comprehensive technical support and services to ensure the continuous and efficient operation of your Vacuum Brazing Machine.

Technical Support Services:

- Installation Assistance: Our team will guide you through the installation process to ensure that your machine is set up correctly and safely.

- Operation Training: We provide detailed training for operators to understand the functioning and handling of the Vacuum Brazing Machine, ensuring they are equipped to use the machine optimally.

- Troubleshooting: Skilled technicians are available to diagnose and resolve any issues that may arise during the operation of the machine. We aim to minimize downtime and maintain productivity.

- Maintenance Guidance: Regular maintenance is essential for the longevity of the machine. Our support includes providing maintenance schedules and procedures to keep your machine in peak condition.

- Technical Consultation: Our experts are on hand to provide technical advice and consultation to help you achieve the best brazing results and address any process-related queries.

- Software Updates: We provide updates to software that may be used in conjunction with the Vacuum Brazing Machine to ensure you have access to the latest features and improvements.

Service Commitment:

- Responsive Support: We are dedicated to providing a prompt response to all customer inquiries and support requests.

- Expertise: Our team consists of professionals with deep expertise in vacuum brazing technology, ensuring you receive knowledgeable and effective support.

- Quality Assurance: We stand behind the quality of our Vacuum Brazing Machines and are committed to ensuring they meet the highest standards of performance and reliability.

- Continuous Improvement: We are constantly seeking ways to improve our products and services and value customer feedback as part of this process.

Please refer to the user manual for detailed instructions on machine operation and maintenance. For any technical support or service inquiries, reach out to our support team through the designated communication channels provided in your purchase documentation.

Packing and Shipping:

The Vacuum Brazing Machine will be securely packaged in a heavy-duty, export-grade wooden crate, designed to withstand the rigors of international shipping. All machine components will be individually wrapped with protective materials to prevent scratches and damage during transit. The crate will be sealed and banded to ensure structural integrity.

Inside the crate, the machine will be anchored with bolts and metal straps to a custom-built pallet, which will prevent any movement that could result in damage. Desiccants will be included to control humidity, and shock-monitoring indicators will be attached to the crate to detect and record any mishandling.

Prior to shipping, the crate will undergo a thorough inspection to ensure that all packaging standards are met, guaranteeing the safe delivery of the Vacuum Brazing Machine to its destination. The package will be labeled with handling instructions, machine details, and shipment tracking information to facilitate a smooth transportation process.

FAQ:

Q1: What is the brand and model number of the Vacuum Brazing Machine?

A1: The brand name is CTSTC and the model number is ZT-ZHKJ180.

Q2: Where is the Vacuum Brazing Machine manufactured?

A2: The Vacuum Brazing Machine is manufactured in CHINA.

Q3: What certifications does the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine have?

A3: The CTSTC ZT-ZHKJ180 Vacuum Brazing Machine has a CE certification.

Q4: What is the minimum order quantity for the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine?

A4: The minimum order quantity for the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine is 1 unit.

Q5: How is the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine packaged for delivery?

A5: The CTSTC ZT-ZHKJ180 Vacuum Brazing Machine is packaged in a plywood box for safe delivery.

Q6: What is the delivery time for the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine?

A6: The delivery time for the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine is typically 45-60 days.

Q7: What are the payment terms for purchasing the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine?

A7: The payment terms for purchasing the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine are TT (Telegraphic Transfer), LC (Letter of Credit), or Western Union.

Q8: Can the price of the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine be negotiated?

A8: Yes, the price of the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine is negotiable.