Capacity Vacuum Brazing Machine With Halogen Tube Heating CNGA1204 Capability

Product Description:

The Vacuum Brazing Machine, a state-of-the-art High Temperature Vacuum Welder, is a pinnacle of technological advancement in the field of joining technologies. This sophisticated machine is designed to operate under vacuum conditions, ensuring a clean and controlled environment for high-strength metallurgical bonds. With dimensions measuring L1600×W950×H900mm, this compact yet powerful machine fits well in various manufacturing settings without demanding excessive space.

Engineered for precision and consistency, the machine operates in a fully Automatic mode, which minimizes human error and guarantees a uniform quality of brazing across different batches of work. This feature is particularly beneficial for high volume production, where repeatability and reliability are of utmost importance. The intuitive control interface allows for easy programming and monitoring of the brazing process, ensuring that even the most demanding applications are met with precision.

As a Vacuum Welding/Brazing Machine, this equipment is specifically designed to handle a variety of materials and joint types. It is particularly adept at brazing PCD/PCBN Inserts, materials known for their hardness and wear resistance. These inserts are widely used in cutting tools for machining metals and composites, and the vacuum brazing technique ensures that the diamond or cubic boron nitride grains are firmly bonded to the tool substrate, enhancing the tool's performance and longevity.

The Vacuum Soldering Equipment employs a sophisticated water cooling system to maintain the temperature within optimal ranges. This Chilling feature is essential to prevent overheating of components and to ensure that the thermal stresses on the workpieces are minimized. The water cooling system is a testament to the machine's design excellence, providing a balance between high temperature operation and component longevity.

One of the standout features of this machine is its application in brazing PCD/PCBN Inserts. The Vacuum Brazing Machine is capable of reaching the high temperatures required to melt the brazing filler metal without the presence of air, which could cause oxidation or other forms of contamination. This results in a cleaner, stronger joint with superior thermal and mechanical properties. The absence of flux in the vacuum brazing process also means that post-brazing cleaning is greatly simplified, reducing the time needed to finish the product.

The Diamond Vacuum Brazing Device aspect of the machine refers to its capability to handle the brazing of diamond materials, which are known for their challenges due to the high temperatures required and the potential for graphite formation. This machine overcomes those challenges by maintaining a vacuum environment where diamond stability is preserved, and the risk of degradation is significantly reduced. This capability is invaluable for the creation of diamond-edged tools and other applications where the unique properties of diamond are desired.

In conclusion, the Vacuum Brazing Machine is a versatile and reliable piece of equipment that represents a significant investment in any manufacturing operation focused on high-quality joining processes. Its automatic operation mode, water cooling system, and ability to handle high-temperature brazing for PCD/PCBN Inserts make it an indispensable tool for industries requiring precision and efficiency. The High Temperature Vacuum Welder, Vacuum Soldering Equipment, and Diamond Vacuum Brazing Device features combine to form a product that stands out in the market for its advanced capabilities and superior performance.

Features:

• Product Name: Vacuum Brazing Machine
• Chamber Size: 180*500mm
• Heating Source: 18pcs Halogen Tubes
• Max Temperature: 950°
• Operation Mode: Automatic
• Weight: 600kg
• Keywords:
  • Tungsten Carbide Vacuum Brazing Machine
  • Vacuum Soldering Equipment
  • Automatic Vacuum Machine for PCD/PCBN

Technical Parameters:

Applications:

The Vacuum Brazing Machine, specifically the CTSTC brand's Model Number ZT-ZHKJ180, represents a sophisticated piece of equipment designed for a variety of industrial applications. Originating from CHINA and boasting a CE certification, this machine is a cornerstone in settings requiring high-precision metal joining. With a minimum order quantity of just one unit and a negotiable price, the machine accommodates businesses of all sizes. It is delivered in a sturdy plywood box, ensuring its safe arrival within 45-60 days after the order is placed. Payment can be made via TT, LC, or Western Union, and customers are assured of their investment with a 1-year guaranty.

The Vacuum Brazing Machine is particularly suited for occasions where superior joint strength and integrity are paramount. The vacuum process, which includes cleaning, fixing flux, drying at the temperature of 200℃ for 30 minutes, and brazing, ensures a clean and controlled environment for the brazing of metals. Weighing 600kg and featuring an automatic operation mode, the machine is both robust and user-friendly. Its chamber size of 180*500mm is ample for a variety of brazing tasks.

Common scenarios for the use of the Diamond Vacuum Brazing Device include the fabrication of cutting tools, where diamond segments are brazed onto a steel core. The precision and strength of the vacuum brazing process are critical for the performance and durability of these tools. Additionally, the machine is used in the aerospace industry, where strong and reliable joints are required for components exposed to high temperatures and stresses. The Vacuum Welding Machine ensures that these components meet the stringent quality standards of the industry.

The versatility of the ZT-ZHKJ180 makes it ideal for the automotive sector as well, where it is utilized for brazing complex parts like heat exchangers, which require leak-proof joints. The automatic operation mode and consistent results of the vacuum brazing process reduce the risk of human error and increase production efficiency. In the electronics industry, the machine aids in the joining of intricate components, where traditional welding methods may be too invasive or damaging. Vacuum brazing provides a gentle yet effective solution.

In summary, the CTSTC Vacuum Brazing Machine Model ZT-ZHKJ180 is an indispensable tool for industries requiring high-quality brazing. Its application spans various scenarios, from tool fabrication to aerospace and automotive industries, as well as electronics manufacturing. The provided packaging, delivery, and payment terms ensure that the machine is accessible and reliable for businesses aiming to maintain a competitive edge in their respective markets.

Customization:

Brand Name: CTSTC

Model Number: ZT-ZHKJ180

Place of Origin: CHINA

Certification: CE

Minimum Order Quantity: 1

Price: Negotiable

Packaging Details: plywood box

Delivery Time: 45-60 days

Payment Terms: TT/LC/Western Union

Application: PCD/PCBN Inserts Brazing

Chamber Size: 180*500mm

Machine Type: Vacuum Welding/Brazing Machine

Heating Source: 18pcs Halogen Tubes

Weight: 600kg

Introducing the CTSTC ZT-ZHKJ180, a state-of-the-art Diamond Vacuum Brazing Device designed for high precision work. This Automatic Vacuum Machine for PCD/PCBN is the ideal solution for your diamond tool brazing needs. Manufactured in CHINA and meeting the highest certification standards with CE approval, this machine ensures reliable performance. With a negotiable price and a minimum order quantity of just one unit, it is accessible for both small and large operations. The chamber size is perfectly suited for a variety of insert sizes, and its 18 halogen tubes provide consistent, high-quality heating. Weighing in at 600kg, this Diamond Vacuum Brazing Device is built for durability and long-term use. Packaging in a sturdy plywood box guarantees safe delivery within 45-60 days, and payment can be conveniently made via TT, LC, or Western Union.

Support and Services:

The Vacuum Brazing Machine offers a comprehensive range of technical support and services to ensure the highest level of performance and customer satisfaction. Our team of experienced technicians and engineers are available to provide expert advice, troubleshooting, and support for all aspects of the machine's operation and maintenance.

Our services include:

- Installation and Commissioning: We provide thorough installation guidance and commissioning services to ensure your Vacuum Brazing Machine is set up correctly and ready to operate at optimal efficiency.

- Training: To help you get the most out of your equipment, we offer detailed training sessions for operators and maintenance personnel, covering all aspects of the machine's functions and best practices for its use.

- Preventive Maintenance: Our preventive maintenance programs are designed to keep your machine running smoothly and to prevent downtime. Regular maintenance checks can help extend the life of your equipment and ensure consistent performance.

- On-site and Remote Support: In the event of technical difficulties, our support team is ready to assist you with both on-site and remote troubleshooting to diagnose and solve any issues as quickly as possible.

- Spare Parts and Consumables: We provide a full inventory of original spare parts and consumables that are specifically designed for your Vacuum Brazing Machine to guarantee compatibility and performance.

- Upgrades and Retrofits: To keep your machine up to date with the latest technology, we offer various upgrades and retrofits that can enhance its functionality and efficiency.

- Technical Documentation: Comprehensive technical documents, including user manuals, maintenance guides, and schematic diagrams, are provided to support the operation and servicing of your machine.

We are committed to delivering exceptional service and support for our Vacuum Brazing Machine to ensure it meets your needs both now and in the future.

Packing and Shipping:

Product Packaging for Vacuum Brazing Machine:

The Vacuum Brazing Machine is securely packaged in a heavy-duty, export-grade wooden crate, designed to protect the equipment during transit. The machine components are individually wrapped in anti-static material and cushioned with foam inserts to prevent damage from vibrations and impacts. All accessories and tools are accounted for and placed in designated compartments within the crate. The crate is sealed with industrial-grade strapping and marked with appropriate handling symbols to ensure safe handling during shipping.

Shipping Information for Vacuum Brazing Machine:

The packaged Vacuum Brazing Machine is shipped via a reputable freight carrier, specializing in industrial machinery. We ensure that the machine is covered by insurance during transportation for added peace of mind. A tracking number will be provided once the machine is dispatched, allowing the recipient to monitor the shipment's progress. Upon arrival, the consignee is responsible for inspecting the crate for any external damage before signing the delivery receipt. If any damage is observed, it must be noted on the receipt, and our customer service should be contacted immediately to resolve the issue.

FAQ:

Q1: What brand is the ZT-ZHKJ180 Vacuum Brazing Machine from and where is it manufactured?

A1: The ZT-ZHKJ180 Vacuum Brazing Machine is manufactured by the brand CTSTC and it is made in CHINA.

Q2: Does the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine have any certifications?

A2: Yes, the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine is CE certified, confirming that it meets EU safety, health, and environmental requirements.

Q3: What is the minimum order quantity for the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine?

A3: The minimum order quantity for the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine is 1 unit.

Q4: How is the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine packaged for delivery?

A4: The CTSTC ZT-ZHKJ180 Vacuum Brazing Machine is packaged in a sturdy plywood box to ensure its safety during transportation.

Q5: What are the payment terms for purchasing the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine?

A5: The payment terms for purchasing the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine are flexible. You can pay via TT (Telegraphic Transfer), LC (Letter of Credit), or Western Union.