Precision Quartz Glass Tube Vacuum Brazing Device 600kg Weight 10^-2 Pa Max Vacuum Rate

Product Description:

The Automatic Vacuum Machine for PCD/PCBN represents a significant leap forward in the field of precision brazing technology. Designed to cater to the specific needs of brazing cubic boron nitride (CBN) and polycrystalline diamond (PCD), this Vacuum Brazing Machine is an exemplary model of efficiency and reliability. The machine boasts an entirely automated operation mode, ensuring consistent quality and reducing the potential for human error in the brazing process.

This innovative Vacuum Soldering Equipment provides a multi-stage vacuum brazing process to ensure the highest quality of soldering with minimal oxidation and contamination. The process begins with a thorough cleaning stage, designed to eliminate any impurities on the materials to be brazed. This is crucial for ensuring that the bond between the workpieces is as strong as possible.

Following the cleaning, the machine automatically proceeds to the second stage, which involves fixing flux on the components. This step ensures that the flux is evenly distributed and adequately prepares the pieces for the subsequent high-temperature phase. The precision with which the flux is applied is critical to the strength and durability of the final product.

The third stage in the Vacuum Brazing Device's process is a meticulous drying phase. The machine is programmed to dry the workpieces at a temperature of 200℃ for 30 minutes, a parameter carefully chosen to optimize the flux's properties without compromising the integrity of the components. This drying phase is essential to prevent any moisture-related issues during the brazing cycle.

The fourth and final stage is the actual brazing process. This Vacuum Brazing Machine is equipped with a sophisticated control system that accurately maintains the necessary conditions for the brazing material to flow and create a strong, durable joint. The machine's design ensures that the heat is uniformly distributed, resulting in consistent and high-quality brazing across all parts.

The Automatic Vacuum Machine for PCD/PCBN operates on a power supply of 380V-3Phases-5Wires/20KW, which provides ample power for maintaining the precise temperature control required for the brazing of PCD and PCBN inserts. The power efficiency of the machine makes it not only effective but also cost-effective, contributing to lower operating costs.

With a brazing capability of approximately 600 CNGA1204 pieces per cycle, this machine is not only precise but also highly productive. It stands as an ideal solution for high-volume production environments where throughput and reliability are paramount. The automation of the brazing cycle ensures that each batch of components is processed with consistent quality, reducing the need for rework and improving overall productivity.

The dimensions of the Vacuum Soldering Equipment are L1600×W950×H900mm, making it a compact yet robust addition to any manufacturing or repair facility. The machine's size is designed to optimize floor space while still offering a significant working area to accommodate a wide range of component sizes.

In conclusion, the Automatic Vacuum Machine for PCD/PCBN is a state-of-the-art Vacuum Brazing Device that offers a high degree of control, efficiency, and productivity for the brazing of PCD and PCBN materials. Its fully automated process, combined with the precision vacuum brazing capability, ensures that it meets the highest standards of quality and reliability. This machine is an indispensable tool for any operation looking to excel in the field of PCD/PCBN manufacturing and repair.

Features:

• Product Name: Vacuum Brazing Machine
• Max Temperature: 950°
• Power Supply: 380V-3Phases-5Wires/20KW
• Brazing Capability: CNGA1204 Appr. 600pcs/cycle
• Vacuum Process:
  • Cleaning
  • Fixing Flux
  • Drying At The Temperature Of 200℃ For 30mins
  • Brazing
• Operation Mode: Automatic
• Keywords:
  • Diamond Vacuum Brazing Device
  • PCD/PCBN Tools Vacuum Brazing Machine
  • Vacuum Brazing Machine

Technical Parameters:

Applications:

The CTSTC ZT-ZHKJ180 Vacuum Brazing Machine, originating from CHINA and carrying the prestigious CE certification, is an indispensable piece of equipment engineered for high-precision, high-strength brazing applications. This machine is specifically designed to cater to the needs of PCD/PCBN Tools Vacuum Brazing, making it a go-to solution for industries requiring the utmost in tooling performance and longevity.

With a robust and automatic operation mode, the CTSTC ZT-ZHKJ180 streamlines the brazing process, ensuring consistent and reliable results every time. Its heating source comprises 18pcs Halogen Tubes, which deliver a uniform temperature distribution crucial for the high-quality brazing of diamond tools. This Diamond Vacuum Brazing Device showcases a weight of 600kg and dimensions of L1600×W950×H900mm, making it a compact yet powerful machine that can easily integrate into various manufacturing settings.

The application occasions and scenarios for this Vacuum Brazing Machine are diverse, ranging from the automotive industry, where precision-cut tools are essential, to the aerospace sector, where the strength and durability of brazed components are paramount. It is also widely used in the production of cutting and milling tools for the construction industry, as well as for the creation of surgical instruments in the medical field.

Minimum Order Quantity for the CTSTC ZT-ZHKJ180 is set at 1 unit, with the price being negotiable to match the client's budget and needs. The packaging details promise safety and security, as each unit is encased in a sturdy plywood box, ensuring that the machine arrives in perfect condition. The delivery time is estimated at 45-60 days, and payment terms are flexible, offering options such as TT/LC/Western Union to accommodate the buyer's convenience.

By choosing the CTSTC ZT-ZHKJ180 Vacuum Brazing Machine, customers are investing in a machine that delivers precision, efficiency, and versatility. Its application in creating PCD/PCBN tools via vacuum brazing signifies a leap in quality and performance for tools that are expected to endure the toughest materials and the most rigorous tasks.

Customization:

Brand Name: CTSTC

Model Number: ZT-ZHKJ180

Place of Origin: CHINA

Certification: CE

Minimum Order Quantity: 1

Price: Negotiable

Packaging Details: plywood box

Delivery Time: 45-60 days

Payment Terms: TT/LC/Western Union

Max Temperature: 950°

Weight: 600kg

Power Supply: 380V-3Phases-5Wires/20KW

Guarantee: 1 Year

Dimensions: L1600×W950×H900mm

Offering precision and reliability, our CTSTC ZT-ZHKJ180 Vacuum Brazing Machine is the ideal solution for PCD/PCBN Tools Vacuum Brazing. Ensure the perfect bond with our Diamond Vacuum Brazing Device, designed to deliver superior performance. For those seeking an efficient and consistent Vacuum Welding Machine for industrial diamond tool production, look no further than our expertly crafted equipment.

Support and Services:

Our Vacuum Brazing Machine is designed with precision and care, ensuring that you receive a product capable of meeting your high-quality brazing needs. To support your ongoing success with our product, we offer a comprehensive range of technical support and services, tailored to ensure that your Vacuum Brazing Machine operates efficiently and effectively at all times.

Technical Support Services:

- Expert Troubleshooting: Our skilled technicians are available to help diagnose and resolve any issues you may encounter with your machine, ensuring minimal downtime and optimal performance.

- Maintenance Guidance: We provide detailed maintenance instructions and schedules to help you keep your machine in top condition, thereby extending its lifespan and maintaining the quality of your brazing operations.

- Software Updates: As technology advances, we offer software updates that enhance the functionality of your Vacuum Brazing Machine, keeping it up to date with the latest features and improvements.

Training Services:

- Operator Training: We offer comprehensive training programs for operators to ensure they are fully equipped to run the Vacuum Brazing Machine safely and efficiently.

- Process Optimization: Our experts can assist you in optimizing your brazing processes for better quality joins and increased productivity.

Consultation Services:

- Customization Advice: Should your brazing requirements change, our team can advise on machine customization options to adapt to new processes or materials.

- Technical Consultation: For any technical inquiries or advice on best practices, our knowledgeable staff can provide the information you need to make informed decisions.

Replacement Parts and Repair Services:

- Genuine Parts: We supply genuine replacement parts to ensure the integrity and performance of your machine. Our parts are designed to meet the exact specifications of your Vacuum Brazing Machine.

- On-Site Repairs: If required, our technicians can perform on-site repairs to address any mechanical issues quickly and effectively, minimizing any disruption to your operations.

Our commitment is to provide exceptional support and services to all our customers. We are dedicated to ensuring that your Vacuum Brazing Machine continues to operate at peak performance, contributing to the success of your business. For further assistance, please refer to our user manual or contact our customer service team.

Packing and Shipping:

The Vacuum Brazing Machine is securely packaged to ensure the utmost protection during transit. The machine is encased in a heavy-duty, custom-fitted wooden crate, with foam padding strategically placed to cushion the machine from any potential impact. All sensitive components of the machine are individually wrapped and secured within the crate to prevent movement and reduce the risk of damage.

Prior to shipping, the crate is sealed and banded for additional stability. The package is clearly labeled with handling instructions and fragile warnings to ensure careful handling by all freight handlers. The shipping documents are enclosed in a waterproof pouch, which is attached to the outside of the crate for easy access and visibility.

For international shipments, the Vacuum Brazing Machine is packaged in accordance with international shipping standards, and all necessary customs documentation is provided to facilitate a smooth customs clearance process. The machine is shipped via a reputable freight carrier with experience in handling heavy machinery to guarantee that it arrives at its destination safely and on time.

FAQ:

Q1: What brand and model is the Vacuum Brazing Machine?

A1: The Vacuum Brazing Machine is a CTSTC brand, model number ZT-ZHKJ180.

Q2: Where is the Vacuum Brazing Machine made?

A2: The place of origin for the Vacuum Brazing Machine is CHINA.

Q3: Does the Vacuum Brazing Machine have any certification?

A3: Yes, the Vacuum Brazing Machine is CE certified.

Q4: What is the minimum order quantity for the Vacuum Brazing Machine?

A4: The minimum order quantity for the Vacuum Brazing Machine is 1 unit.

Q5: How is the Vacuum Brazing Machine packaged for delivery?

A5: The Vacuum Brazing Machine is packaged in a plywood box for safe and secure delivery.

Q6: What is the delivery time for the Vacuum Brazing Machine?

A6: The delivery time for the Vacuum Brazing Machine is typically 45-60 days.

Q7: What are the payment terms for purchasing the Vacuum Brazing Machine?

A7: The payment terms for purchasing the Vacuum Brazing Machine are TT (Telegraphic Transfer), LC (Letter of Credit), or Western Union.

Q8: How can I know the price of the Vacuum Brazing Machine?

A8: The price of the Vacuum Brazing Machine is negotiable. Please contact us to obtain a quote and discuss your specific requirements.