Automatic Water Cooled Vacuum Welding Machine Achieving Max Vacuum Rate 10^-2 Pa

Product Description:

The Vacuum Brazing Machine, a state-of-the-art solution for the precision joining of ultra-hard materials, is a pivotal innovation in the field of material engineering and manufacturing. Weighing at 600kg, this robust machine is designed for the specific purpose of brazing PCD (Polycrystalline Diamond) and PCBN (Polycrystalline Cubic Boron Nitride) inserts, which are widely used in cutting tools and wear-resistant parts. The machine's sophisticated vacuum brazing system ensures that the brazing process is performed without the contamination that can occur from atmospheric exposure, resulting in cleaner and stronger joints.

One of the standout features of this Vacuum Brazing Machine is its heating source, which comprises 18pcs of high-intensity halogen tubes. These tubes are engineered to deliver uniform heat distribution, crucial for the integrity of the brazed joints. The precise control over the heating process allows for the creation of brazed joints with superior thermal and mechanical properties, making it the ideal Diamond Vacuum Brazing Device for applications demanding high precision and durability.

The machine operates on a 380V-3Phases-5Wires/20KW power supply, ensuring that it fits seamlessly into industrial settings without the need for special power accommodations. This level of power supply, combined with the effective heating mechanism, allows the Vacuum Brazing Machine to achieve optimal temperatures swiftly, enhancing throughput and productivity in industrial environments.

As a testament to its quality and reliability, the Vacuum Brazing Machine comes with a 1-year guarantee, providing customers with the assurance of its performance and the backing of manufacturer support. This guarantee underscores the manufacturer's confidence in the durability and effectiveness of their Diamond Vacuum Brazing Device.

In terms of applications, the Vacuum Brazing Machine is specially tailored for the brazing of ultra-hard materials like PCD and PCBN inserts. These materials are known for their exceptional hardness and wear resistance, which makes them challenging to join using traditional methods. The Vacuum Brazing System for Ultra Hard Materials overcomes this challenge, facilitating the bonding of these materials with a high degree of precision and strength. This is especially significant in industries such as aerospace, automotive, and metalworking, where the performance of cutting tools is critical for efficiency and precision.

The machine's intuitive design and user-friendly interface make it accessible for operators, reducing the learning curve and facilitating ease of use. This user-centric approach ensures that the Vacuum Brazing Machine can be swiftly integrated into the production line, minimizing downtime and maximizing productivity. The machine's safety features are also meticulously designed to protect operators from the high-temperature processes involved in vacuum brazing.

Overall, the Vacuum Brazing Machine represents the pinnacle of brazing technology for ultra-hard materials. Its heavyweight construction, advanced heating system, and reliable power supply configuration coalesce to deliver a product that not only meets but exceeds the demands of modern industrial applications. The 1-year guarantee further solidifies its position as a trusted and indispensable tool for professionals looking to achieve high-quality, durable brazing on PCD and PCBN inserts. Whether in the field of tool manufacturing or other sectors where superior joint integrity is paramount, the Vacuum Brazing Machine is an investment that promises to deliver unparalleled returns.

Features:

• Product Name: Vacuum Brazing Machine
• Max Temperature: 950°C
• Guarantee: 1 Year
• Max Vacuum Rate: 10^-2 Pa
• Machine Type: Vacuum Welding/Brazing Machine
• Operation Mode: Automatic
• Designed for PCD/PCBN Tools Vacuum Brazing

Technical Parameters:

Applications:

The CTSTC ZT-ZHKJ180 Vacuum Brazing Machine, originating from CHINA and carrying the esteemed CE certification, is a sophisticated piece of equipment designed to meet the needs of high-precision brazing applications. This machine is perfect for scenarios where a robust and reliable bond is required, particularly in the production and maintenance of PCD/PCBN tools. Its remarkable brazing capability can handle approximately 600 CNGA1204 pieces per cycle, making it an ideal choice for industrial-scale operations.

As a High Temperature Vacuum Welder, this machine is specifically engineered to operate under vacuum conditions, ensuring that oxidation is minimized and the resulting joints are of the highest quality. The vacuum environment provides a clean and controlled atmosphere, which is crucial for the brazing of materials such as diamond, where any impurities or oxidation can severely impact the performance of the final product. This makes the CTSTC ZT-ZHKJ180 an indispensable Diamond Vacuum Brazing Device in industries where precision and durability are paramount.

The ZT-ZHKJ180 model is not only a high-performance machine but is also designed with the user in mind. It comes with a minimum order quantity of 1, and the price is negotiable to fit various budget requirements. The packaging details ensure that the 600kg machine is delivered in a sturdy plywood box, offering protection during shipping. The delivery time is set at 45-60 days after order confirmation, with payment terms that are flexible to include TT/LC/Western Union options.

Manufacturers of cutting tools, mining drills, and other specialized equipment will find the CTSTC ZT-ZHKJ180 an essential addition to their manufacturing process. Its Machine Type classification as a Vacuum Welding/Brazing Machine signifies its versatility in handling different materials and components. With a 1-year guarantee, customers can have peace of mind regarding the quality and reliability of their purchase. Furthermore, the heating source consisting of 18pcs Halogen Tubes ensures uniform heat distribution for optimal brazing results.

The PCD/PCBN Tools Vacuum Brazing Machine is suited for occasions such as product development, small batch production, and even large-scale manufacturing. Its robust design and advanced features render it a top choice for companies looking to improve their production quality and efficiency. When accurate and durable brazing is required, the CTSTC ZT-ZHKJ180 stands out as the professional's choice.

Customization:

Brand Name: CTSTC

Model Number: ZT-ZHKJ180

Place of Origin: CHINA

Certification: CE

Minimum Order Quantity: 1

Price: Negotiable

Packaging Details: plywood box

Delivery Time: 45-60 days

Payment Terms: TT/LC/Western Union

Chamber Size: 180*500mm

Brazing Capability: CNGA1204 Appr. 600pcs/cycle

Weight: 600kg

Chilling: Water Cooling

Application: PCD/PCBN Inserts Brazing

Explore our Vacuum Soldering Equipment, designed for precision and efficiency. The CTSTC model ZT-ZHKJ180 is a High Temperature Vacuum Welder that ensures a reliable Vacuum Welding Machine experience for your PCD/PCBN Inserts Brazing needs. Experience superior brazing capability with our state-of-the-art equipment.

Support and Services:

The Vacuum Brazing Machine is designed to provide users with a reliable and efficient brazing process under vacuum conditions. Our commitment to customer satisfaction includes comprehensive technical support and services to ensure the optimal performance and longevity of your equipment.

Our technical support encompasses troubleshooting assistance, where our team of experts can guide you through resolving any operational issues you may encounter. We provide detailed guidance on maintenance procedures to keep your machine running smoothly and to prevent future problems.

Additionally, we offer a range of services including machine installation, commissioning, and training for your staff to ensure they are fully equipped to operate the machine with confidence and skill. Our team is also capable of performing regular service check-ups and calibration to maintain the highest level of performance and accuracy.

Software updates and upgrades are available to keep your machine's control systems up to date with the latest advancements and features. We also provide support for process optimization, helping you to achieve the best possible brazing results with your specific applications.

In the event that parts need to be replaced or repaired, we offer a comprehensive selection of genuine spare parts and repair services to ensure your machine is restored to its full functionality with minimal downtime.

We are dedicated to providing you with the support and services you need to get the most out of your Vacuum Brazing Machine. Our technical experts are committed to assisting you in achieving the highest quality brazing results and ensuring your operations run smoothly and efficiently.

Packing and Shipping:

The Vacuum Brazing Machine will be securely packaged in a heavy-duty, custom-fitted wooden crate designed to protect the equipment during transit. The crate will be lined with foam padding to absorb any shocks and prevent movement of the machine inside the crate. All sensitive components of the machine will be individually wrapped in anti-static material to safeguard against electrostatic discharges.

Before shipping, the crate will be sealed and banded with metal straps to ensure structural integrity. A complete packing list will be attached to the outside of the crate, detailing the contents and the handling instructions necessary to maintain the safety of the machine. The exterior of the packaging will be clearly marked with fragile stickers and upright handling arrows.

The Vacuum Brazing Machine will be transported via freight shipping with a reputable carrier that specializes in handling heavy machinery. We will provide tracking information and insure the shipment against loss or damage. Upon dispatch, the consignee will be notified and provided with estimated delivery dates and instructions for receiving the machinery, including the requirement for inspection upon arrival for any potential shipping damage.

FAQ:

Q1: What is the brand name and model number of the Vacuum Brazing Machine?

A1: The brand name of the Vacuum Brazing Machine is CTSTC, and the model number is ZT-ZHKJ180.

Q2: Where is the Vacuum Brazing Machine manufactured?

A2: The CTSTC Vacuum Brazing Machine is manufactured in CHINA.

Q3: Does the CTSTC Vacuum Brazing Machine have any certifications?

A3: Yes, the CTSTC Vacuum Brazing Machine is CE certified.

Q4: What is the minimum order quantity for the CTSTC Vacuum Brazing Machine?

A4: The minimum order quantity for the CTSTC Vacuum Brazing Machine is 1 unit.

Q5: What are the packaging details for the CTSTC Vacuum Brazing Machine?

A5: The CTSTC Vacuum Brazing Machine is packed in a plywood box for safe transportation.

Q6: How long does it take to deliver the CTSTC Vacuum Brazing Machine after placing an order?

A6: The delivery time for the CTSTC Vacuum Brazing Machine is typically 45-60 days after the order is confirmed.

Q7: What are the payment terms for purchasing the CTSTC Vacuum Brazing Machine?

A7: The payment terms for purchasing the CTSTC Vacuum Brazing Machine are TT (Telegraphic Transfer), LC (Letter of Credit), or Western Union.

Q8: Can the price of the CTSTC Vacuum Brazing Machine be negotiated?

A8: Yes, the price of the CTSTC Vacuum Brazing Machine is negotiable. Please contact us for more details.